HKS 3-M is a three-comb Tricot high-speed warp knitting machine launched by Karl Mayer. It focuses on high flexibility and wide-width efficient production, and is suitable for various types of warp knitted fabrics, especially low-needle density lightweight fabrics and high-elasticity fabrics. It is widely used in fields such as clothing and automotive interiors. Karl Mayer. The following is an introduction from the aspects of core positioning, key features, technical parameters, application scenarios and derivative models:
Core positioning and core advantages
Positioning: The three-comb Triko high-speed warp knitting machine, with "flexibility and high productivity" at its core, is compatible with mechanical pattern drive and electronic transverse movement (EL/ON) configurations. It can quickly switch patterns and is suitable for different production needs ranging from small-batch multi-variety to large-batch stable production. Karl Mayer.
Core advantage
High flexibility: The pattern cycle and transformation are more free. The mechanical drive version can achieve regular cycles through the pattern plate, while the electronic horizontal shift version (EL/ON) does not require mechanical adjustment. The pattern switching is fast and the downtime is short.
Wide and efficient: With a maximum width of 280 inches, it is a representative of similar wide-format models worldwide. The maximum rotational speed can reach 2,200 revolutions per minute. Combined with LEO low energy consumption technology, it strikes a balance between high speed and energy conservation.
Stable and reliable: Carbon fiber reinforced plastic (CFRP) comb and needle bed components are lightweight and highly rigid, reducing vibration during high-speed operation. Equipped with the standard KAMCOS® 2 control system, laser auto-stop and camera monitoring, it ensures fabric quality and production continuity.
Key technical parameters
Specific information on parameter categories
The comb is equipped with 3 ground combs (GB1-GB3), with the maximum back of the needle moving horizontally by 25mm. It supports 2-inch yarn guide needle segmentation and is suitable for different pattern requirements of Karl Mayer
The standard model numbers are E18 to E32. For the 280-inch model, E28/E32 can be selected to adapt to different yarn fineness and fabric density Karl Mayer
The working width is 130", 186", 218", and 280", and the + 10" (290") or + 20" (300") wide expansion Karl Mayer is available as an option
The maximum rotational speed of the conventional model is approximately 1850 to 2000 revolutions per minute, while that of the 280-inch model is up to 2200 revolutions per minute (stable operation).
The standard configuration of the warp shaft is a 3×32" (812mm) independent warp shaft frame. You can choose a 3×40" or 1×40"+2×32" combination to adapt to different warp shaft specifications
The electronic control four-roll system for traction and winding precisely controls the tension and is suitable for the stable winding of light to medium-thick fabrics
Drive and control: Mechanical drive (flower plate) or electronic traverse (EL/ON). The electronic version supports SwapKnit pattern data loading, and the pattern cycle can reach up to 36 horizontal columns
Application scenarios
Clothing fabrics: Swimwear, underwear, sportswear (high-elasticity mesh/plain weave), lightweight outerwear fabrics Karl Mayer.
Industrial fabrics: automotive interior (seat/door panel fabrics), mattress fabrics, flag fabrics, printed base fabrics, mosquito nets, coated base fabrics, etc.
Special fabrics: Low needle density transparent fabrics (such as square mesh), elastic spacer fabrics, and some derivative models can be used to produce looped fabrics (HKS 3-M (p)). Karl Mayer.
Derivative models and differences
HKS 3-M Standard type: Mechanical flower disc drive, suitable for regular flower patterns, stable batch production, and more cost-effective Karl Mayer.
HKS 3-M EL/EL PLUS: The electronic comb moves horizontally, and the pattern cycle is basically unrestricted. It is suitable for complex patterns and rapid switching of multiple varieties. EL PLUS optimizes the coarse machine number and the production of special fabrics (such as square mesh, shoe materials) for Karl Mayer.
HKS 3-M ON: A new generation of electronic lateral movement model, supporting cloud connection and online pattern data loading. The speed is approximately 15% higher than that of the standard model of the same width. The door size can be expanded to 300 inches, with higher flexibility and intelligence.
HKS 3-M (p) : Suitable for loop fabrics or large needle back lateral movement requirements, expanding the application of plush products
