The following is the key introduction and features of Karl Mayer RSE4-1:
1. Core positioning
** * High-speed production ** As indicated by the "S" in its model, it is a ** high-speed ** model, designed to achieve extremely high production efficiency. Its maximum machine speed can reach 1700 revolutions per minute (depending on specific configuration, yarn and fabric structure), which makes it highly competitive in terms of output.
** *Elastic Fabric expert: ** "E" stands for **Elastic**. It is specially designed for the efficient production of warp knitted fabrics containing elastic yarns such as spandex /Lycra®. A special design has been adopted in the drawing and winding area to handle the elastic yarn gently and steadily.
** * Raschel Technology: Based on the mature ** Raschel warp knitting ** technology, it excels in manufacturing mesh, lace, spacer fabrics, sports fabrics, underwear fabrics, functional fabrics, and medical bandages, etc.
2. Main technical features and advantages
** *4 combs: ** "4-1" indicates that it comes standard with **4 combs. This provides sufficient flexibility to weave a variety of basic to moderately complex structures (such as plain weave, mesh, and simple jacquard effects). The fourth comb is usually used for weft interlacing or partial jacquard.
** * Electronic traverse system: ** Usually equipped with **EL** electronic comb traverse system (such as SU electronic traverse or more advanced models). This has achieved:
** * Extremely high pattern flexibility: ** Pattern changes only require program modifications without the need to replace the chain blocks, significantly reducing product switching time.
** * Complex pattern capability: ** It can produce more complex patterns than traditional mechanical machines.
** * Precise control ** : Ensure the consistency and high quality of the pattern.
** *EAC® Electronic Traction System: Standard or optional electronic traction system. This provides:
** * Precise fabric tension control: ** is crucial for handling elastic yarns, ensuring the fabric's weight, density and dimensional stability.
** * Pattern-related stretching: ** The stretching amount can be adjusted according to the needs of different parts of the pattern to optimize the fabric quality.
Easy to operate and replicate the process. **
** * High-efficiency loop forming system: The optimized loop forming machine components (needle bed, settling sheet bed, yarn guide needle, etc.) design ensures stability and fabric quality during high-speed operation.
** * Modular design: ** Easy to maintain and upgrade.
** User-friendly operation: Equipped with an advanced **KAMCOS® 2** control system (or similar), it offers a large-sized touchscreen interface, simplifying machine setup, pattern input, process parameter adjustment, production monitoring and fault diagnosis.
** * Network Interface ** : Supports factory network integration to achieve data exchange and remote monitoring.
** * High reliability ** : Karl Mayer is renowned for the robustness and long lifespan of its machines, and the RSE4-1 is no exception.
3. Typical application fields
** * Sportswear fabrics: ** High-elasticity fabrics for underwear, swimsuits, sportswear bras, yoga wear, and cycling wear.
** * Underwear fabrics: ** Bra cup fabric, underwear elastic sole, tight-fitting fabric.
** Functional fabrics: ** Medical compression stockings, bandages, support fabrics.
** * Shoe materials: ** Partial upper materials.
Home textiles: Elastic decorative fabrics, mattress covers, etc.
Basic mesh and elastic mesh fabric. **
4. ** Key Specification parameters: **
** * Machine numbers: ** are usually available within the range of E28, E32, E36, etc. (needles per inch), which determines the fineness of the fabric and the fineness of the yarn that can be used.
** * Working width: Common ones include 130 inches (330cm), 170 inches (432cm), 186 inches (472cm), etc.
** * Maximum speed: ** Up to 1700 revolutions per minute (depending on configuration).
** * Number of combs: ** 4.
** * Transverse system: ** Electronic transverse.
** * Traction system: ** Electronic Traction (EAC)
** Summary **
Karl Mayer RSE4-1 is a mature model that focuses on high-speed production of high-quality elastic warp knitted fabrics. It combines the flexibility of four combs, the diversity of electronic transverse patterns, the precise control of electronic pulling, and Karl Mayer's signature high speed and reliability. It is one of the main models for manufacturers in fields such as sportswear, underwear, and medical textiles to mass-produce basic to medium-complexity elastic fabrics.
If you need more specific details, such as detailed technical parameters, price range or specific application cases under a certain working width or machine number, it is recommended to consult Karl Mayer directly or its official agents.
